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Technical Paper

Sound Quality Evaluation on Noise Caused by Electric Power Steering Wheel Utilizing CNN based on Sound Metrics

2024-06-12
2024-01-2963
This research aims presents the method classifying the noise source and evaluating the sound quality of the noise caused by operating of electric power steering wheel in an electric vehicle. The steering wheel has been operated by the motor drive by electric power and it called motor-driven electric power (MDPS) system. If the motor is attached to the steering column of the steering device, it is called C-MDPS system. The steering device of the C-MDPS system comprises of motor, bearings, steering column, steering wheel and worm shaft. Among these components the motor and bearings are main noise sources of C-MDPS system. When the steering wheel is operated in an electric vehicle, the operating noise of the steering device inside the vehicle is more annoying than that in a gasoline engine vehicle since the operating noise is not masked by engine noise. Defects in the C-MDPS system worsen the operating noise of the steering system.
Technical Paper

Bushing Stiffness Optimization Method for NVH Improvement Using Blocked Force and Energy-Based Index in Suspension System

2024-06-12
2024-01-2921
Reductions in powertrain noise have led to an increased proportion of road noise, prompting various studies aimed at mitigating it. Road excitation primarily traverses through the vehicle suspension system, necessitating careful optimization of the characteristics of bushings at connection points. However, optimizing at the vehicle assembly stage is both time-consuming and costly. Therefore, it is essential to proceed with optimization at the subsystem level using appropriate objective functions. In this study, the blocked force and energy-based index derived from complex power were used to optimize the NVH performance. Calculating the complex power in each bushing enables computing the power flow, thereby providing a basis for evaluating the NVH performance. Through stiffness injection, the frequency response functions (FRF) of the system can be predicted according to arbitrary changes in the bushing stiffness.
Technical Paper

A Low-Cost System for Road Induced Tire Cavity Noise Control (RTNC)

2024-06-12
2024-01-2961
The transition from ICE to electric power trains in new vehicles along with the application of advanced active and passive noise reduction solutions has intensified the perception of noise sources not directly linked to the propulsion system. This includes road noise as amplified by the tire cavity resonance. This resonance mainly depends on tire geometry, air temperature inside the tire and vehicle speed and is increasingly audible for larger wheels and heavier vehicles, as they are typical for current electrical SUV designs. Active technologies can be applied to significantly reduce narrow band tire cavity noise with low costs and minimal weight increase. Like ANC systems for ICE powertrains, they make use of the audio system in the vehicle. In this paper, a novel low-cost system for road induced tire cavity noise control (RTNC) is presented that reduces the tire cavity resonance noise inside a car cabin.
Technical Paper

Numerical Study of Application of Gas Foil Bearings in High-Speed Drivelines

2024-06-12
2024-01-2941
Gas bearings are an effective solution to high-speed rotor applications for its contamination free, reduced maintenance and higher reliability. However, low viscosity of gas leads to lower dynamic stiffness and damping characteristics resulting in low load carrying capacity and instability at higher speeds. Gas bearings can be enhanced by adding a foil structure commonly known as gas foil bearings (GFBs), whose dynamic stiffness can be tailored by modifying the geometry and the material properties resulting in better stability and higher load carrying capacity. A detailed study is required to assess the performance of high-speed rotor systems supported on GFBs, therefore in this study a bump type GFB is analyzed for its static and dynamic characteristics. The static characteristics are obtained by solving the non-linear Reynolds equation through an iterative procedure.
Technical Paper

Modelling charging infrastructure in V2G scenario

2024-06-12
2024-37-0003
Nowadays, electrification is largely acknowledged as a crucial strategy to mitigate climate change, especially for the transportation sector through the transition from conventional vehicles to electric vehicles (EVs). As the demand for EVs continues to rise, the development of a robust and widespread charging infrastructure has become a top priority for governments and decision-makers. In this context, innovative approaches to energy management and sustainability, such as Vehicle-to-Grid (V2G), are gradually being employed, leading to new challenges, like grid service integration, charge scheduling and public acceptance. For instance, the planned use scenario, the user’s behaviour, and the reachability of the geographical position influence the optimal energy management strategies both maintain user satisfaction and optimize grid impact.
Technical Paper

Making modal analysis easy and more reliable – Reference points identification by experimental prestudy

2024-06-12
2024-01-2931
Though modal analysis is a common tool to evaluate the dynamic properties of a structure, there are still many individual decisions to be made during the process which are often based on experience and make it difficult for occasional users to gain reliable and correct results. One of those experience-based choices is the correct number and placement of reference points. This decision is especially important, because it must be made right in the beginning of the process and a wrong choice is only noticeable in the very end of the process. Picking the wrong reference points could result in incomplete modal analysis outcomes, as it might make certain modes undetectable, compounded by the user's lack of awareness about these missing modes. In the paper an innovative approach will be presented to choose the minimal number of mandatory reference points and their placement.
Technical Paper

Electric Vehicle Ride & Vibrations Analysis - Full electric vehicle MBD model development for NVH studies

2024-06-12
2024-01-2918
The NVH performance of electric vehicles is a key indicator of vehicle quality, being the structure-borne transmission predominating at low frequencies. Many issues are typically generated by high vibrations, transmitted through different paths, and then radiated acoustically into the cabin. A combined analysis, with both finite-element and multi-body models, enables to predict the interior vehicle noise and vibration earlier in the development phases, to reduce the development time and moreover to optimize components with an increased efficiency level. In the present work, a simulation of a Hyundai electric vehicle has been performed in IDIADA VPG with a full vehicle multibody (MBD) model, followed by vibration/acoustic simulations with a Finite elements model (FEM) in MSC. Nastran to analyze the comfort. Firstly, a full vehicle MBD model has been developed in MSC. ADAMS/Car including representative flexible bodies (generated from FEM part models).
Technical Paper

New Equivalent Static Load (ESL) Creation Procedure for Complete Vehicle

2024-06-12
2024-01-2944
By analyzing the dynamic distortion in all body closure openings in a complete vehicle, a better understanding of the body characteristics can be achieved compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures. The body response is measured with the so-called Multi Stethoscope (MSS) when driving a vehicle on a rough pavé road (cobble stone). The MSS is measuring the distortion in each opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint ODF and used as assessment criteria within Solidity and Perceived Quality. By applying the Principal Component Analysis (PCA) on the time history of the distortion, a Dominant Distortion Pattern (DDP) can be identified.
Technical Paper

Roadnoise Reduction through Component-TPA with Test and Simulation convergence using Blocked Force

2024-06-12
2024-01-2952
While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF.
Training / Education

FAA Part 21 Certification Procedures for Products and Parts

2024-06-06
The aerospace industry is hinged around compliance with Part 21; however, comprehension of Part 21 and its role in civil certification is challenging. This course is designed to provide participants with an understanding of the processes that encompass aircraft certification, including compliance with FARs, certification procedures and post certification responsibilities. It is also intended to introduce participants to the many regulatory issues upon which companies make business decisions that can be derailed by failing to see the part 21 implications.
Training / Education

AS13100 RM13145 Requirements for Advanced Product Quality Planning and Production Part Approval

2024-06-03
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Aerospace manufacturers seek to improve quality, efficiency, cost, and delivery of their products. The best way to scale production and keep your processes on track is using APQP and PPAP tools in product development. AS9145 standardizes the requirements for the Product Development Process (PDP) with these tools, and now the AESQ has also established and deployed the AS13100 Standard for engine suppliers which addresses how to apply the tools to their work.
Technical Paper

Analytical and Experimental Evaluation of Seal Drag using Variety of Different Fluids

2024-06-01
2024-26-0423
The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA
Technical Paper

Study of Crew Seat Impact Attenuation System for Indian Manned Space Mission

2024-06-01
2024-26-0469
The descent phase of GAGANYAAN (Indian Manned Space Mission) culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge amount of loads are experienced by the astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems use honeycomb core, which is passive, expendable, can only be used once (at touchdown impact) during the entire mission and does not account off-nominal impact loads. Active and reusable attenuation systems for crew module is still an unexplored territory. Three configurations of impact attenuators were selected for this study for the current GAGANYAAN crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems.
Technical Paper

Using Generative Models to Synthesize Multi-Component Asset Images for Training Defect Inspection Models

2024-06-01
2024-26-0474
Industries have been increasingly adopting AI based computer vision models for automated asset defect inspection. A challenging aspect within this domain is the inspection of composite assets consisting of multiple components, each of which is an object of interest for inspection, with its own structural variations, defect types and signatures. Training vision models for such an inspection process involves numerous challenges around data acquisition such as insufficient volume, inconsistent positioning, poor quality and imbalance owing to inadequate image samples of infrequently occurring defects. Approaches to augmenting the dataset through Standard Data Augmentation (SDA) methods (image transformations such as flipping, rotation, contrast adjustment, etc.) have had limited success. When dealing with images of such composite assets, it is challenging to correct the data imbalance at the component level using image transformations as they apply to all the components within an image.
Technical Paper

CFD Methodology Development to Predict Lubrication Effectiveness in Electromechanical Actuators

2024-06-01
2024-26-0466
Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.
Technical Paper

Velocity Estimation of a Descending Spacecraft in Atmosphereless Environment using Deep Learning

2024-06-01
2024-26-0484
Landing of spacecraft on Lunar or Martian surfaces is the last and critical step in inter planetary space missions. The atmosphere on earth is thick enough to slow down the craft but Moon or Mars does not provide a similar atmosphere. Moreover, other factors such as lunar dust, availability of precise onboard navigational aids etc would impact decision making. Soft landing meaning controlling the velocity of the craft from over 6000km/h to zero. If the craft’s velocity is not controlled, it might crash. Various onboard sensors and onboard computing power play a critical role in estimating and hence controlling the velocity, in the absence of GPS-like navigational aids. In this paper, an attempt is made using visual onboard sensor to estimate the velocity of the object. The precise estimation of an object's velocity is a vital component in the trajectory planning of space vehicles, particularly those designed for descent onto lunar or Martian terrains, such as orbiters or landers.
Technical Paper

Reduction in Flight Operational Costs by Automating Weather Forecast Updates

2024-06-01
2024-26-0440
A GE Aviation Systems report documents that the National Oceanic and Atmospheric Administration (NOAA) provided weather forecast data has a bias of 15 knots and a standard deviation of 13.3 knots for the 40 flights considered for the research. It also had a 0.47 bias in the temperature with a standard deviation of 0.27. The temperature errors are not as significant as the wind. There is a potential opportunity to reduce the operational cost by improving the weather forecast. The flight management system (FMS) currently uses the weather forecast, available before takeoff, to identify an optimized flight path with minimum operational costs depending on the selected speed mode. Such a flight plan could be optimum for a shorter flight because these flight path planning algorithms are very less susceptible to the accuracy of the weather forecast.
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